Jumbo Roll Scrim Backing Fabric
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H1223020
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As a leading manufacturer and premium supplier of industrial-grade textile solutions, we present our large roll packed polyester scrim backing cloth. Engineered specifically for duct adhesive tapes, this foundational material delivers exceptional structural integrity to your production lines. Procuring in bulk directly from the manufacturer ensures consistent quality and streamlined operations.
When you run your hand across the surface of this premium polyester scrim backing cloth, you will immediately notice its flawlessly uniform texture and lightweight 20 GSM profile. The meticulously woven grey fabric presents a clean, undyed appearance with absolutely no seams to interrupt your continuous coating processes. This structural consistency translates directly into smoother machinery operation, eliminating the jarring halts associated with material defects. By integrating this advanced mesh into your adhesive tape lines, you instantly upgrade the tensile foundation of the final product.
The structural matrix of the 45S*150D yarn configuration is designed to absorb and distribute mechanical stress. During the lamination and coating phases, the fabric remains resolutely flat, resisting the curling and warping that often plague inferior bases under high thermal loads. Once the adhesive is applied, the true ingenuity of the weave reveals itself: it yields a crisp, satisfying auditory snap when torn by hand, providing end-users with the ultimate convenience. This precise balance of formidable reinforcement during manufacturing and effortless manual workability post-adhesion dramatically elevates the market value of your finished duct tapes, ensuring your production yields remain highly competitive and cost-efficient.
Understanding the exact technical parameters of your base materials is absolutely crucial for maintaining strict quality control and calibrating your coating machinery accurately. The following table outlines the precise specifications of our H1223020 model in comprehensive detail. Every single metric, from the lightweight 20 GSM weight profile to the highly specific 45S*150D yarn count, has been rigorously standardized to ensure seamless integration into high-volume manufacturing environments. By strictly adhering to these rigorous dimensional and material standards, we provide a highly reliable foundation that minimizes calibration adjustments, prevents mechanical misalignments, and maximizes your overall output consistency across continuous production cycles.
| Item | material | Width (Meter) | Width (Inch) | Warp*Weft | Weight (GSM) | Package (Linear Meter/roll) |
|---|---|---|---|---|---|---|
| H1223020 | polyester | 1.14 | 44 | 45S*150D | 20 | 7000 |
Optimizing your production workflow requires materials that actively contribute to efficiency and end-product excellence. Our polyester scrim backing cloth is engineered with a suite of features designed to solve common manufacturing bottlenecks while enhancing the functional appeal of the final adhesive tapes.
To fully appreciate how this backing cloth integrates into sophisticated industrial applications, it is essential to examine its multidimensional attributes. Each aspect of the fabric has been meticulously refined to support large-scale composite and adhesive manufacturing operations.
Woven from 100% premium polyester fibers, the fabric features a precise 45S*150D yarn configuration. This stable grid structure provides a steadfast base that anchors adhesives securely, preventing delamination and ensuring a solid foundation for heavy-duty tapes.
The mesh strikes a perfect balance between robust tensile strength and post-processing flexibility. While it withstands the rigorous pulling forces of automated coating lines, its soft, lightweight nature ensures the final tape remains highly pliable and exceptionally easy to tear manually.
Industrial processing often involves extreme heat. This polyester base exhibits outstanding thermal resistance, enduring high-temperature calendering and lamination without shrinking, melting, or warping, thereby securing the dimensional accuracy of your final output.
Packaged in jumbo rolls of 7000 linear meters, this format is a catalyst for heightened production efficiency. The extended length drastically cuts down the need for roll replacements, lowering labor interventions and minimizing material waste at the splicing joints.
Beyond standard duct tapes, this versatile scrim serves as an ideal reinforcement layer for double and single-sided adhesive tapes, as well as a dependable backing for PVC, PP, and PE laminates and various industrial composites.
Recognizing that no two production lines are identical, we offer extensive customization. Whether you require specific widths up to 133 inches, altered GSM weights, different mesh densities, or specialized material blends, the specifications can be tailored to your precise operational demands.
Subjected to a rigorous quality assurance protocol, every roll is guaranteed to be free of disruptive seams and undyed, presenting a pristine grey fabric. This flawless visual and structural consistency ensures smooth machine feeding and a uniform aesthetic in your finished goods.
Selecting the right manufacturer and supplier for your raw materials is a strategic decision that impacts your entire supply chain. We are dedicated to providing not just a product, but a comprehensive material solution that empowers your manufacturing capabilities and protects your bottom line.
When integrating a new backing cloth into your adhesive tape production line, technical clarity is paramount. Below are detailed answers to the most critical inquiries raised by procurement and engineering professionals regarding our polyester scrim.
The 45S*150D specification dictates the exact thickness and strength of the warp and weft threads. This specific ratio creates a balanced, open-mesh grid that allows adhesives to penetrate and anchor securely without bleeding through excessively. It ensures a smooth, even coat weight across the entire 1.14-meter width, preventing adhesive pooling and reducing raw material waste.
Absolutely. While the standard 7000-meter jumbo roll is engineered to maximize continuous operation on large-scale lines, our customizable packaging capabilities allow us to slit and rewind the material into shorter lengths or narrower widths. We can tailor the outer diameter and core size to perfectly match the specifications of your specific unwinding equipment.
The secret lies in the precise tensioning of the weave during manufacturing. The fabric is strong enough to resist the longitudinal pulling forces of the coating machinery. However, once the adhesive matrix is applied and cured, it locks the yarns in place. The specific denier of the yarn is designed to fracture cleanly under concentrated, localized shear force, resulting in a perfectly straight edge without fraying.
Our 100% polyester base cloth is thermally stabilized during the finishing process. This means it possesses exceptional heat resistance, allowing it to pass through high-temperature drying ovens and hot-melt calendering rollers without experiencing thermal shrinkage or distortion. Your final composite material will maintain strict dimensional accuracy.
We employ continuous weaving technology and strict quality control protocols to ensure that our standard rolls are completely seamless. The absence of splices or seams is critical for automated coating lines, as it prevents sudden thickness variations that can damage applicator heads, cause web breaks, or result in rejected batches of finished tape.
